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feat: add v3 hardware case and update hub network #6

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overseer merged 3 commits from agent/hermes/remoterig-hardware-v3-network into dev 2026-05-22 19:43:41 -04:00
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Hermes commented 2026-05-22 17:00:25 -04:00
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What

  • Adds validated v3 OpenSCAD/STL hardware for the RemoteRig tripod electronics case.
  • Replaces the simple snap clip concept with a screw-tightened M3 tripod clamp and dovetail-style case interface.
  • Adds hardware/DESIGN_PIPELINE.md with the v3 case status and HZWDONE 10.1-inch touchscreen enclosure backlog.
  • Updates RemoteRig hub/router defaults and docs from 192.168.4.x to 10.60.1.x (10.60.1.56 Pi hub, 10.60.1.1 gateway).

Validation

  • git diff --cached --check
  • bash -n scripts/setup-pi.sh
  • bash -n scripts/deploy.sh
  • python3 -m json.tool firmware/data/esp32-config.json
  • OpenSCAD rendered v3 STLs as Simple: yes
  • Trimesh validation reported all v3 STLs watertight

Notes

  • Uploaded canonical v3 CAD artifacts and updated hardware design pipeline to Seafile.
  • hardware/case/viewer.html was intentionally not changed in this PR; the earlier embedded-STL viewer attempt was stale relative to v3.
## What - Adds validated v3 OpenSCAD/STL hardware for the RemoteRig tripod electronics case. - Replaces the simple snap clip concept with a screw-tightened M3 tripod clamp and dovetail-style case interface. - Adds `hardware/DESIGN_PIPELINE.md` with the v3 case status and HZWDONE 10.1-inch touchscreen enclosure backlog. - Updates RemoteRig hub/router defaults and docs from `192.168.4.x` to `10.60.1.x` (`10.60.1.56` Pi hub, `10.60.1.1` gateway). ## Validation - `git diff --cached --check` - `bash -n scripts/setup-pi.sh` - `bash -n scripts/deploy.sh` - `python3 -m json.tool firmware/data/esp32-config.json` - OpenSCAD rendered v3 STLs as `Simple: yes` - Trimesh validation reported all v3 STLs watertight ## Notes - Uploaded canonical v3 CAD artifacts and updated hardware design pipeline to Seafile. - `hardware/case/viewer.html` was intentionally not changed in this PR; the earlier embedded-STL viewer attempt was stale relative to v3.
Hermes added 1 commit 2026-05-22 17:00:26 -04:00
feat: add v3 hardware case and update hub network
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c5cbeabd92
Hermes added 1 commit 2026-05-22 17:08:16 -04:00
docs: align hardware and MQTT architecture notes
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0e2e94a4cf
Hermes commented 2026-05-22 17:12:23 -04:00
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Grimm review record

Stage 1 — Spec compliance: PASS

  • Confirmed v3 CAD artifacts are present: tripod-case-v3.scad, export wrappers, and v3 STLs.
  • Confirmed v3 STL meshes are watertight.
  • Confirmed HZWDONE 10.1-inch touchscreen backlog is documented in hardware/DESIGN_PIPELINE.md.
  • Confirmed network defaults/docs/code are updated to Pi hub 10.60.1.56 and gateway/router 10.60.1.1.
  • Confirmed hardware/case/viewer.html is intentionally unchanged in this PR.

Stage 2 — Code/docs quality: initial FAIL, fixed, final PASS

Initial Grimm findings:

  • HIGH: docs/MQTT_CONTRACT.md / docs/CONTEXT.md still described obsolete ESP32 dual-STA/direct-GoPro architecture.
  • MEDIUM: docs/CONTEXT.md contained malformed stale dashboard URL http://.4.10.
  • MEDIUM: hardware/README.md had stale case dimensions and unvalidated 20-35mm clamp support.

Fix pushed in follow-up commit 0e2e94a:

  • Reworked docs to describe ESP8266 → UART → ESP32 → MQTT architecture.
  • Updated dashboard reference to 10.60.1.56:8080.
  • Updated hardware README dimensions from v3 mesh/source and marked clamp fit as nominal 35mm, smaller poles TBD/inserts.

Final targeted Grimm re-review: PASS.

## Grimm review record ### Stage 1 — Spec compliance: PASS - Confirmed v3 CAD artifacts are present: `tripod-case-v3.scad`, export wrappers, and v3 STLs. - Confirmed v3 STL meshes are watertight. - Confirmed HZWDONE 10.1-inch touchscreen backlog is documented in `hardware/DESIGN_PIPELINE.md`. - Confirmed network defaults/docs/code are updated to Pi hub `10.60.1.56` and gateway/router `10.60.1.1`. - Confirmed `hardware/case/viewer.html` is intentionally unchanged in this PR. ### Stage 2 — Code/docs quality: initial FAIL, fixed, final PASS Initial Grimm findings: - HIGH: `docs/MQTT_CONTRACT.md` / `docs/CONTEXT.md` still described obsolete ESP32 dual-STA/direct-GoPro architecture. - MEDIUM: `docs/CONTEXT.md` contained malformed stale dashboard URL `http://.4.10`. - MEDIUM: `hardware/README.md` had stale case dimensions and unvalidated `20-35mm` clamp support. Fix pushed in follow-up commit `0e2e94a`: - Reworked docs to describe ESP8266 → UART → ESP32 → MQTT architecture. - Updated dashboard reference to `10.60.1.56:8080`. - Updated hardware README dimensions from v3 mesh/source and marked clamp fit as nominal 35mm, smaller poles TBD/inserts. Final targeted Grimm re-review: PASS.
Hermes added 1 commit 2026-05-22 17:15:26 -04:00
fix: make tripod case dovetail connector fit
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4c4368a79f
Hermes commented 2026-05-22 17:16:03 -04:00
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Dovetail connector fix

Joshua spotted that the original dovetail connector did not look like it would fit. Confirmed and fixed in commit 4c4368a.

What changed

  • Replaced the previous mismatched geometry:
    • case: two angled rectangular lips
    • clamp: trapezoid male tab
  • New geometry is a matched slide pair:
    • case has a positive tapered male rail
    • tripod clamp has a matching female socket cut through a rear boss
    • socket includes practical FDM sliding clearance
    • case keeps a bottom stop so the clamp cannot slide through

Validation

  • Regenerated affected STLs with OpenSCAD:
    • case-body-v3.stl
    • tripod-clamp-v3.stl
    • full-case-preview-v3.stl
  • OpenSCAD reported Simple: yes for all regenerated parts.
  • Trimesh validation: all v3 STLs watertight.
  • Updated hardware README dimensions from regenerated mesh extents.
  • Refreshed canonical Seafile copies under /hermes/hardware/2026/05/.
## Dovetail connector fix Joshua spotted that the original dovetail connector did not look like it would fit. Confirmed and fixed in commit `4c4368a`. ### What changed - Replaced the previous mismatched geometry: - case: two angled rectangular lips - clamp: trapezoid male tab - New geometry is a matched slide pair: - case has a positive tapered male rail - tripod clamp has a matching female socket cut through a rear boss - socket includes practical FDM sliding clearance - case keeps a bottom stop so the clamp cannot slide through ### Validation - Regenerated affected STLs with OpenSCAD: - `case-body-v3.stl` - `tripod-clamp-v3.stl` - `full-case-preview-v3.stl` - OpenSCAD reported `Simple: yes` for all regenerated parts. - Trimesh validation: all v3 STLs watertight. - Updated hardware README dimensions from regenerated mesh extents. - Refreshed canonical Seafile copies under `/hermes/hardware/2026/05/`.
overseer merged commit 1a8f67a392 into dev 2026-05-22 19:43:41 -04:00
overseer deleted branch agent/hermes/remoterig-hardware-v3-network 2026-05-22 19:43:41 -04:00
Hermes commented 2026-05-22 19:49:12 -04:00
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Dovetail correction v2

Joshua caught that the prior dovetail update was still not right visually/mechanically. Fixed in commit c548dc8.

Correction

  • Flipped the connector relationship:
    • Case: female dovetail receiver/slot
    • Tripod clamp: male dovetail tab
  • This replaces the previous backwards-looking case tab + clamp socket layout.
  • The clamp tab now slides into the case receiver from above and rests on a bottom stop shelf.

Regenerated / validated

  • Regenerated:
    • case-body-v3.stl
    • tripod-clamp-v3.stl
    • full-case-preview-v3.stl
  • OpenSCAD export: Simple: yes
  • Trimesh: all v3 STLs watertight
  • Updated README dimensions from regenerated mesh bounds
  • Refreshed Seafile canonical copies at /hermes/hardware/2026/05/
## Dovetail correction v2 Joshua caught that the prior dovetail update was still not right visually/mechanically. Fixed in commit `c548dc8`. ### Correction - Flipped the connector relationship: - **Case:** female dovetail receiver/slot - **Tripod clamp:** male dovetail tab - This replaces the previous backwards-looking case tab + clamp socket layout. - The clamp tab now slides into the case receiver from above and rests on a bottom stop shelf. ### Regenerated / validated - Regenerated: - `case-body-v3.stl` - `tripod-clamp-v3.stl` - `full-case-preview-v3.stl` - OpenSCAD export: `Simple: yes` - Trimesh: all v3 STLs watertight - Updated README dimensions from regenerated mesh bounds - Refreshed Seafile canonical copies at `/hermes/hardware/2026/05/`
Hermes commented 2026-05-22 19:55:52 -04:00
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Dovetail removed: switched to bolted clamp mount

Joshua reviewed the slicer preview and decided the dovetail is not the right approach. Updated in commit e05f9c8.

New interface

  • Removed dovetail / slide geometry entirely.
  • Case now has a flat rear mounting boss with two M3 pilot/insert holes.
  • Tripod clamp now has a matching flat mounting plate with two M3 clearance holes.
  • Clamp bolts directly to the case using ordinary M3 hardware.

Why

  • Easier to print.
  • Easier to inspect in slicer.
  • Less orientation/fit ambiguity.
  • More field-serviceable than a printed dovetail.

Validation / storage

  • Regenerated case-body-v3.stl, tripod-clamp-v3.stl, and full-case-preview-v3.stl.
  • OpenSCAD: Simple: yes, no warnings.
  • Trimesh: all v3 STLs watertight.
  • Re-uploaded corrected files to Seafile at /hermes/hardware/2026/05/.
## Dovetail removed: switched to bolted clamp mount Joshua reviewed the slicer preview and decided the dovetail is not the right approach. Updated in commit `e05f9c8`. ### New interface - Removed dovetail / slide geometry entirely. - Case now has a flat rear mounting boss with two M3 pilot/insert holes. - Tripod clamp now has a matching flat mounting plate with two M3 clearance holes. - Clamp bolts directly to the case using ordinary M3 hardware. ### Why - Easier to print. - Easier to inspect in slicer. - Less orientation/fit ambiguity. - More field-serviceable than a printed dovetail. ### Validation / storage - Regenerated `case-body-v3.stl`, `tripod-clamp-v3.stl`, and `full-case-preview-v3.stl`. - OpenSCAD: `Simple: yes`, no warnings. - Trimesh: all v3 STLs watertight. - Re-uploaded corrected files to Seafile at `/hermes/hardware/2026/05/`.
Hermes commented 2026-05-22 19:59:58 -04:00
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Clamp mount screw accessibility fix

Joshua caught that one of the two vertical clamp-to-case screws was blocked by the clamp geometry. Fixed in commit 5f8b256.

Change

  • Changed clamp-to-case mount holes from vertical stacked holes to side-by-side horizontal holes.
  • Case rear boss and clamp mounting plate now both use the same left/right M3 hole pattern.
  • Clamp tightening screw remains separate from the case-mount screws.

Validation / storage

  • Regenerated case-body-v3.stl, tripod-clamp-v3.stl, and full-case-preview-v3.stl.
  • OpenSCAD: Simple: yes, no warnings.
  • Trimesh: all v3 STLs watertight.
  • Re-uploaded corrected files to Seafile at /hermes/hardware/2026/05/.
## Clamp mount screw accessibility fix Joshua caught that one of the two vertical clamp-to-case screws was blocked by the clamp geometry. Fixed in commit `5f8b256`. ### Change - Changed clamp-to-case mount holes from vertical stacked holes to side-by-side horizontal holes. - Case rear boss and clamp mounting plate now both use the same left/right M3 hole pattern. - Clamp tightening screw remains separate from the case-mount screws. ### Validation / storage - Regenerated `case-body-v3.stl`, `tripod-clamp-v3.stl`, and `full-case-preview-v3.stl`. - OpenSCAD: `Simple: yes`, no warnings. - Trimesh: all v3 STLs watertight. - Re-uploaded corrected files to Seafile at `/hermes/hardware/2026/05/`.
Hermes commented 2026-05-22 20:44:46 -04:00
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Lid fit fix

Joshua printed the case and found the lid does not sit flush. Fixed in commit 2f9020f.

Change

  • Replaced the plain thick cap behavior with a thinner lid top plus underside locating lip.
  • Lid top is now 2mm thick.
  • Added a ~1.6mm underside perimeter lip/frame that drops into the case opening.
  • Added clearance around the lip and corner reliefs so it avoids screw posts.
  • Updated full-case preview placement so the lid sits on the case instead of floating above it.

Validation / storage

  • Regenerated case-lid-v3.stl and full-case-preview-v3.stl; body/clamp remain watertight too.
  • OpenSCAD: Simple: yes, no warnings.
  • Trimesh: all v3 STLs watertight.
  • Re-uploaded corrected files to Seafile at /hermes/hardware/2026/05/.
## Lid fit fix Joshua printed the case and found the lid does not sit flush. Fixed in commit `2f9020f`. ### Change - Replaced the plain thick cap behavior with a thinner lid top plus underside locating lip. - Lid top is now 2mm thick. - Added a ~1.6mm underside perimeter lip/frame that drops into the case opening. - Added clearance around the lip and corner reliefs so it avoids screw posts. - Updated full-case preview placement so the lid sits on the case instead of floating above it. ### Validation / storage - Regenerated `case-lid-v3.stl` and `full-case-preview-v3.stl`; body/clamp remain watertight too. - OpenSCAD: `Simple: yes`, no warnings. - Trimesh: all v3 STLs watertight. - Re-uploaded corrected files to Seafile at `/hermes/hardware/2026/05/`.
Hermes commented 2026-05-22 20:51:47 -04:00
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v3e case sizing update — selected ESP modules + wiring clearance

Captured Joshua's module dimensions and enlarged the enclosure because the previous envelope was too tight for the boards plus wiring.

Board dimensions now recorded

  • ESP32-C3 Super Mini: 22.5mm × 18.0mm
  • ESP-01S / ESP8266: 24.7mm × 14.3mm × 12.0mm

CAD changes

  • Updated hardware/case/tripod-case-v3.scad to use those specific module dimensions.
  • Switched the sizing model from a tight stacked-board envelope to a side-by-side/service-clearance envelope.
  • Added explicit wiring allowances:
    • 8mm side/service gap between boards
    • 8mm wiring gutters at the ends
    • 8mm front/back wiring gutters
    • 10mm vertical connector/wire clearance over the tallest module

Resulting checked dimensions

  • Internal CAD allowance: approximately 71.2 × 34.0 × 22.0mm
  • Main case shell: approximately 76.0 × 38.8 × 26.0mm
  • Case body including rear mount boss: approximately 76.0 × 42.6 × 26.0mm
  • Lid: approximately 76.0 × 38.8 × 4.0mm

Validation / storage

  • Regenerated v3 STLs with OpenSCAD; OpenSCAD reported Simple: yes.
  • Trimesh validation: all v3 STLs remain watertight.
  • Re-uploaded corrected source/STLs to Seafile: /hermes/hardware/2026/05/

Commit: 747f151

## v3e case sizing update — selected ESP modules + wiring clearance Captured Joshua's module dimensions and enlarged the enclosure because the previous envelope was too tight for the boards plus wiring. ### Board dimensions now recorded - ESP32-C3 Super Mini: `22.5mm × 18.0mm` - ESP-01S / ESP8266: `24.7mm × 14.3mm × 12.0mm` ### CAD changes - Updated `hardware/case/tripod-case-v3.scad` to use those specific module dimensions. - Switched the sizing model from a tight stacked-board envelope to a side-by-side/service-clearance envelope. - Added explicit wiring allowances: - 8mm side/service gap between boards - 8mm wiring gutters at the ends - 8mm front/back wiring gutters - 10mm vertical connector/wire clearance over the tallest module ### Resulting checked dimensions - Internal CAD allowance: approximately `71.2 × 34.0 × 22.0mm` - Main case shell: approximately `76.0 × 38.8 × 26.0mm` - Case body including rear mount boss: approximately `76.0 × 42.6 × 26.0mm` - Lid: approximately `76.0 × 38.8 × 4.0mm` ### Validation / storage - Regenerated v3 STLs with OpenSCAD; OpenSCAD reported `Simple: yes`. - Trimesh validation: all v3 STLs remain watertight. - Re-uploaded corrected source/STLs to Seafile: `/hermes/hardware/2026/05/` Commit: `747f151`
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Reference: CubeCraft-Creations/remote-rig#6
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