RemoteRig: Core infrastructure — MQTT subscriber, Pi deployment, ESP32 firmware, hardware design #5

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overseer merged 33 commits from dev into main 2026-05-21 20:04:36 -04:00
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Summary

Major infrastructure sprint — 11 new commits establishing the complete RemoteRig system architecture across backend, frontend, deployment, firmware, and hardware.

Backend (Go)

  • MQTT subscriber (internal/mqtt/subscriber.go) — Full Mosquitto integration with auto-reconnect, status/heartbeat/announce handling, camera auto-registration (MAC → cam-NNN), recording event auto-open/close, heartbeat watchdog (120s offline), SSE broadcast
  • SSE hardening — Typed events (event: camera_status), monotonic event IDs for Last-Event-ID reconnection, CORS preflight
  • Frontend embedding — Go binary embeds React build via //go:embed, SPA fallback, dev-safe placeholder

Deployment (CI/CD + Scripts)

  • ARM64 cross-compilebuild-dev.yaml builds Go for GOARCH=arm64 (Pi Zero 2 W) + bundles React
  • SCP deploydeploy-dev.yaml pushes binary + config to Pi, systemd restart with backup/rollback
  • Pi provisioningscripts/setup-pi.sh idempotent setup (Mosquitto, static IP 192.168.4.10, systemd)
  • Systemd servicescripts/remoterig.service auto-restart, after mosquitto

ESP32 Firmware (PlatformIO)

  • firmware/ — PlatformIO project with dual-STA Wi-Fi (travel router + GoPro AP), GoPro Hero 3 HTTP API, 60-byte status blob parser, MQTT per contract, auto-registration, heartbeat, command handling

Hardware Design

  • 3D printable case — OpenSCAD model (hardware/case/remoterig-case.scad) — GoPro Hero 3 sleeve, ESP32 compartment, LiPo tray
  • Hardware guide — BOM (~$20/node), wiring diagram, print settings, field workflow

Documentation

  • MQTT contract — Full topic hierarchy, payload schemas, QoS levels
  • CONTEXT.md — Fully rewritten with closed-network architecture, accurate issue status

Architecture Decision

All devices connect to a self-contained travel router (192.168.4.0/24). No internet dependency. Pi Zero 2 W at 192.168.4.10 runs Mosquitto + Go backend + React UI. ESP32s bridge GoPro AP to LAN via MQTT.

Related Issues

Closes: CUB-232 (MQTT subscriber), CUB-233 (SSE verification), CUB-237 (CONTEXT.md), CUB-238 (MQTT contract)

Unblocks: CUB-174 (ESP32 firmware — now has scaffold), CUB-231 (Mosquitto setup — scripts ready), CUB-230 (offline buffering)

## Summary Major infrastructure sprint — 11 new commits establishing the complete RemoteRig system architecture across backend, frontend, deployment, firmware, and hardware. ### Backend (Go) - **MQTT subscriber** (`internal/mqtt/subscriber.go`) — Full Mosquitto integration with auto-reconnect, status/heartbeat/announce handling, camera auto-registration (MAC → `cam-NNN`), recording event auto-open/close, heartbeat watchdog (120s offline), SSE broadcast - **SSE hardening** — Typed events (`event: camera_status`), monotonic event IDs for Last-Event-ID reconnection, CORS preflight - **Frontend embedding** — Go binary embeds React build via `//go:embed`, SPA fallback, dev-safe placeholder ### Deployment (CI/CD + Scripts) - **ARM64 cross-compile** — `build-dev.yaml` builds Go for `GOARCH=arm64` (Pi Zero 2 W) + bundles React - **SCP deploy** — `deploy-dev.yaml` pushes binary + config to Pi, systemd restart with backup/rollback - **Pi provisioning** — `scripts/setup-pi.sh` idempotent setup (Mosquitto, static IP `192.168.4.10`, systemd) - **Systemd service** — `scripts/remoterig.service` auto-restart, after mosquitto ### ESP32 Firmware (PlatformIO) - `firmware/` — PlatformIO project with dual-STA Wi-Fi (travel router + GoPro AP), GoPro Hero 3 HTTP API, 60-byte status blob parser, MQTT per contract, auto-registration, heartbeat, command handling ### Hardware Design - **3D printable case** — OpenSCAD model (`hardware/case/remoterig-case.scad`) — GoPro Hero 3 sleeve, ESP32 compartment, LiPo tray - **Hardware guide** — BOM (~$20/node), wiring diagram, print settings, field workflow ### Documentation - **MQTT contract** — Full topic hierarchy, payload schemas, QoS levels - **CONTEXT.md** — Fully rewritten with closed-network architecture, accurate issue status ### Architecture Decision All devices connect to a **self-contained travel router** (192.168.4.0/24). No internet dependency. Pi Zero 2 W at `192.168.4.10` runs Mosquitto + Go backend + React UI. ESP32s bridge GoPro AP to LAN via MQTT. ### Related Issues Closes: CUB-232 (MQTT subscriber), CUB-233 (SSE verification), CUB-237 (CONTEXT.md), CUB-238 (MQTT contract) Unblocks: CUB-174 (ESP32 firmware — now has scaffold), CUB-231 (Mosquitto setup — scripts ready), CUB-230 (offline buffering)
Hermes added 32 commits 2026-05-21 17:57:17 -04:00
CUB-194: scaffold Vite + React + TypeScript + Tailwind frontend
otto/review PR approved by Otto - frontend scaffold verified clean
ci/build Build + type-check + lint verified clean
5793617be3
- Initialize Vite project with React + TypeScript + Tailwind CSS
- Dark theme dashboard design (rig-dark palette, rig-accent colors)
- Minimal App with RemoteRig header + 'Dashboard coming soon' placeholder
- Directory structure: components, hooks, services, types, utils
- TypeScript types for Camera, CameraFeed, SystemHealth, StreamConfig
- Custom hooks: useCameraStatus, useSystemHealth (with mock data)
- API service layer with proxy config for /api → localhost:8080
- eslint, postcss, autoprefixer configured
- lucide-react icons integrated (Camera icon)
- .env.example, .gitignore, tsconfig basepaths configured
- Build + type-check + lint verified clean
Grimm review fixes:
- formatRelativeTime: guard future timestamps (clock skew) → 'unknown'
- battery display: clamp negative values to 0%
- formatTimeLeft: floor fractional seconds
- Tests: +4 (future timestamp, negative battery, 15%/50% boundaries)
Reviewed-on: #2
ci: add Gitea Actions pipeline (lint, typecheck, test, build, deploy)
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Merge pull request 'CUB-196: CameraCard component with live SSE status display' (#3) from agent/hermes/CUB-196-cameracard into dev
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Reviewed-on: #3
docs: add comprehensive project context file (CONTEXT.md) for agent reference
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Defines topic hierarchy, payload schemas, QoS levels, heartbeat
protocol, camera auto-discovery via announce topic, offline
buffering strategy, and command/response flow for start/stop.

Architecture: travel router subnet (192.168.4.x), Pi Zero 2 W
runs Mosquitto + Go backend, ESP32s dual-STA to GoPro AP +
travel router. No internet dependency.

Closes CUB-238.
docs: update CONTEXT.md with closed-network architecture and current state
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- Replaced architecture diagram with travel router LAN design
- Added MQTT contract reference
- Updated issue status table with agent assignments
- Revised known limitations to reflect actual gaps
- Added network config section (subnet, static IP)
- Removed CUB-182 (canceled duplicate)

Post-sync: 13 done, 15 backlog, 1 in review, 1 canceled.
Implements MQTT subscriber (internal/mqtt/subscriber.go) that:
- Connects to Mosquitto broker with auto-reconnect
- Subscribes to remoterig/cameras/+/status, +/heartbeat, +/announce
- Parses and validates incoming messages per MQTT contract
- Inserts status_logs with duplicate prevention
- Auto-detects recording state changes and manages recording_events
- Broadcasts camera status changes via SSE hub
- Camera auto-registration via announce (MAC-based, sequential cam-NNN)
- Heartbeat watchdog marks cameras offline after 120s silence
- Wired into main.go with graceful degradation (warns if broker unreachable)

Dependency: github.com/eclipse/paho.mqtt.golang v1.5.0

Closes CUB-232.
feat: harden SSE endpoint with typed events and Last-Event-ID
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- Added monotonic event ID (Last-Event-ID) for reconnection support
- Events now emit typed: 'event: camera_status' for client-side filtering
- Initial connection event sends 'event: connected' with ID
- Reconnection acknowledgment via Last-Event-ID header
- CORS preflight (OPTIONS) handler
- Access-Control-Allow-Headers: Last-Event-ID
- Initial heartbeat shortened to 15s for faster detect (30s for steady)

Closes CUB-233.
- Rename BINARY_NAME from openclaw to remoterig
- Cross-compile with GOOS=linux GOARCH=arm64 for Raspberry Pi Zero 2 W
- Build React frontend at repo root (npm ci && npm run build) producing dist/
- Remove old web/ working-directory and explicit embed step (handled by go:embed)
- Repository dispatch event_type unchanged: dev-build-success
- BINARY_NAME: openclaw → remoterig
- DEPLOY_PATH: /opt/openclaw/openclaw → /opt/remoterig/remoterig
- SERVICE: openclaw → remoterig
- Deploy tmp path: /tmp/openclaw-deploy → /tmp/remoterig-deploy
- Add config.yaml deployment step: copies config.yaml alongside binary on dev host if present in repo
- Backup/rollback logic preserved (keeps last 3 backups)
- Failure notification path updated to /tmp/remoterig-deploy-failure.txt
feat: add Pi provisioning, systemd service, and deploy scripts
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5bc327e909
- GoPro Hero 3 sleeve with lens/screen/USB cutouts
- ESP32 D1 Mini electronics compartment (vented)
- LiPo battery compartment with velcro strap slots
- Bill of materials (~0 per camera node)
- Wiring diagram (LiPo → dual buck converters → ESP32 + GoPro)
- Field deployment workflow

OpenSCAD model in hardware/case/remoterig-case.scad
Assembly guide in hardware/README.md
feat: add PlatformIO ESP32 firmware with dual-STA + MQTT + GoPro control
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firmware/
├── platformio.ini     — ESP32 (esp32dev), PubSubClient + ArduinoJson
├── src/main.cpp       — Full camera node firmware (360 lines)
│   ├── SPIFFS config persistence
│   ├── Dual Wi-Fi STA (travel router + GoPro AP)
│   ├── GoPro Hero 3 HTTP API (start/stop/status)
│   ├── 60-byte binary status blob parser
│   ├── MQTT per contract (status QoS1, heartbeat QoS1, announce QoS2)
│   ├── Command subscription (start/stop/reboot)
│   ├── Auto-registration (announce → hub assigns cam-NNN)
│   ├── Heartbeat every 60s, status every 30s
│   ├── LED status indicator
│   └── Exponential backoff reconnection
├── data/config.json   — Default SPIFFS config template
└── README.md          — Quick start, config reference, troubleshooting
Author
Owner

Grimm Review — PR #5

Verdict: APPROVE (no blocking issues)

Spec Compliance

  • MQTT subscriber vs contract: pass
  • SSE hardening: pass
  • Frontend embed: pass
  • CI/CD ARM64: pass
  • ESP32 firmware: pass
  • Pi scripts: pass
  • 3D case: pass

Code Quality

No critical issues found.

  • config.yaml has placeholder key (correct)
  • Firmware Serial.prints fine for dev
  • Clean package separation
  • Full error handling throughout
  • No hardcoded secrets

30 files, +3,771 lines | Grimm 2026-05-21

## Grimm Review — PR #5 **Verdict: APPROVE** (no blocking issues) ### Spec Compliance - MQTT subscriber vs contract: pass - SSE hardening: pass - Frontend embed: pass - CI/CD ARM64: pass - ESP32 firmware: pass - Pi scripts: pass - 3D case: pass ### Code Quality No critical issues found. - config.yaml has placeholder key (correct) - Firmware Serial.prints fine for dev - Clean package separation - Full error handling throughout - No hardcoded secrets *30 files, +3,771 lines | Grimm 2026-05-21*
overseer approved these changes 2026-05-21 20:01:46 -04:00
Hermes added 1 commit 2026-05-21 20:04:04 -04:00
merge: resolve conflicts with main (take dev versions)
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37c5362216
Conflicts in cmd/server/main.go, go.mod, internal/db/db.go
— main had older/simpler versions from PR #4 (README)
— dev has full codebase with MQTT, SSE, embed
overseer merged commit 45bfbcfdf5 into main 2026-05-21 20:04:36 -04:00
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Reference: CubeCraft-Creations/remote-rig#5